production process

  • Selected Raw Materials

    Selection of Prime Raw Materials: We select prime steel strips from top-tier suppliers like TISCO, POSCO, and Baosteel.

  • Rolling & Annealing

    Rolling & Annealing: Ensuring a smooth surface and uniform thickness, free from peeling or sand holes (pitting).

  • Steel Strip Slitting

    Precision Slitting: Precise strip width with neat coiling; no burrs and no notches.

  • Plasma Welding

    Plasma Welding: Precise control of current and speed to ensure smooth weld seams without sand holes.

  • Nitrogen Protection / Shielding

    Inner Nitrogen Protection: Ensures fast cooling of weld seams; prevents high-temperature seams from contacting air to avoid oxidation (rust).

  • Infrared Inspection

    Online Infrared Inspection: Real-time detection to eliminate missed welds or sand holes.

  • Data Monitoring / Tolerance Check

    Dimensional Monitoring: Strict control of roundness tolerance, diagonal tolerance, surface tolerance, and straightness (bending) tolerance.

  • Polishing & Satin Finish

    Polishing & Satin Finishing: Fine polishing (4 passes) to achieve 600# brightness; Uniform satin brushing (Grit 180#, 240#, 320#).

  • Packaging Process

    Packaging: Individual packaging to prevent scratching. Options include: Gunny bags, Corrugated plastic sheets, Wooden crates, and Iron frames.

  • Warehousing & Shipping

    Warehousing & Shipping: Final quantity check, 100% product inspection including brightness and precision testing before delivery.

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